Intelligent insulating glass inflator

Technical parameters

(1) Argon gas source: pressure 0.2Mpa

(2) Use environment: 0~40°C, no condensation, operation panel and electric control box can not be immersed in water.

(3) Voltage: AC220V

(4) Power: less than 50W

(5) Main machine dimensions: 460mm*200mm*350mm

1. Advantages of filling inert gas into insulating glass:

1, First of all, in the increasingly competitive insulating glass market, filled with inert gas can not only increase the performance of insulating glass, but also increase the selling point of the product, becoming a new marketing means.

2, after inflation, it can reduce the internal and external pressure difference, maintain the pressure balance, and reduce the glass explosion caused by the pressure difference.

3. After argon is filled, the K value of the insulating glass can be effectively improved, the condensation of the indoor side glass can be reduced, and the comfort level can be improved, that is, the aerated insulating glass is less prone to dew and frost.

4, due to the characteristics of argon as an inert gas itself can slow down the heat convection in the insulating glass, but also can greatly improve its sound insulation and noise reduction effect, that is, can make the insulating glass insulation, sound insulation effect is better.

5, can increase the strength of a large area of insulating glass, so that the middle part does not collapse.

6, increase the wind pressure strength.

7. Because the gas filled is a dry inert gas, the air with water in the hollow glass chamber can be replaced to keep the environment in the chamber dry and extend the service life of the molecular sieve in the aluminum spacer frame.

8. in the use of low-radiation LOW-E glass or coated glass, because the filled gas is inactive inert gas, can protect the film layer to reduce the oxidation rate and extend the service life of the coated glass.

Second, the performance characteristics of intelligent insulating glass inflator:

1, two kinds of inflation:

(1) Time control mode: After setting the inflation time, press the start button to "start" to start the inflation, and stop the inflation after reaching the set time. During the inflation process, press the "stop" button to immediately stop the inflation.

(2) Content control mode: automatically detect the concentration of the filled gas through the control system, press the start button to "start" to start the inflation, and automatically stop after filling, press the "stop" button during the inflation process to immediately stop the inflation.

2. high efficiency: one can fill four pieces of insulating glass at the same time.

3. the parameters are adjustable: inflation concentration and inflation time can be set by themselves, convenient and flexible.

4. the whole working process has the indicator light display, the working state is intuitive, easy to monitor the operator.

5. simple operation: simple operation, no training, no matter what kind of inflation, just press the "start", "stop" key to complete the entire operation.

6, the equipment adopts the original imported controller for control, the control system is stable, long service life.

7. The control components of the testing part of the equipment are imported from the UK with high precision and stable performance.

8,.the equipment is portable equipment, small size, light weight, easy to transport and install, especially in the site operation is more convenient.

9. the novel way of inflation, does not destroy the appearance of the aluminum spacer, and maintains the overall appearance of high quality insulating glass.

Technical parameters and conditions of use

1. Technical parameters

(1) Argon gas source: pressure 0.2Mpa

(2) Use environment: 0~40°C, no condensation, operation panel and electric control box can not be immersed in water.

(3) Voltage: AC220V

(4) Power: less than 50W

(5) Main machine dimensions: 460mm*200mm*350mm

1. Main product structure

The equipment includes two parts: inflation and control, and the inflation part mainly includes an air outlet circuit and a return air circuit and a pressure regulator. The control part includes control button, working group selection switch, working status indicator light, controller component, etc.

2. Installation and adjustment

(1) The equipment is placed smoothly, pay attention to prevent sliding and damaging the controller and control system.

(2) Connect the power socket, the total air source interface, the outlet pipe and the return pipe

3. Adjustment of technical parameters before inflation

(1) Adjustment of argon flow rate: adjust the argon flow rate through the regulating valve on the control panel, the smaller the glass area, the smaller the argon flow rate should be, which can improve the accuracy of the control system, but also prevent the glass from breaking; In the early days of use, it is better to reduce the flow rate as much as possible, when the operator can skillfully operate, gradually increase the gas flow rate to improve the inflation speed and improve the work efficiency, but the initial use must be adjusted to a low gas flow rate, and then gradually increase, but do not adjust the inflation speed too fast, otherwise it will destroy the air and argon in the hollow glass chamber. The accuracy of gas concentration and gas concentration detection is reduced.

(2) Setting of inflation pressure: Adjust the pressure reducing valve on the argon cylinder, so that the working pressure is 0.25~0.3Mpa, to avoid damage to the insulating glass due to too high inflation pressure. Adjust the pressure regulator on the machine to the appropriate pressure according to the size of the insulating glass and the inflation speed.

(3) Adjustment of aerated gas concentration: In the concentration detection mode, the lower the set content value, the higher the aerated content, which represents the oxygen content inside the glass.

4. Aeration process

(1) Connect the gas tube to the quick joints of the "first group", "second group", "third group" and "fourth group", connect the return gas pipe to the "return gas" quick joints, and connect the 8 mm gas pipe from the pressure gauge and pressure regulator on the argon cylinder to the "air source" quick joints on the control panel.

(2) Turn on the power supply, turn on the power switch, and the power indicator is on.

(3) Set the aeration pressure and aeration speed according to the size of the glass (the aeration speed is better to start with a slower start and then gradually increase); Set the concentration of aerated gas as required.

(4) will be placed on the glass frame two insulating glass sealant has been cured for drilling, generally using a diameter of 4 mm or 4.2 mm drill manual electric drill, pay attention to the depth of drilling can not exceed the inner surface of the aluminum frame, the outer surface of the aluminum frame must be punched through, in addition to each piece of insulating glass must be drilled, but also pay attention to the debris generated when punching empty. To prevent the plugging of pinholes and reduce the strength of re-sealing, the specific hole location refer to the following figure.

(5) Insert the aeration needle into the flushing air, insert the return air needle into the return air hole of one of the glass, and pay attention to the true end of the aeration needle and the return air. When filling several pieces of glass at the same time, only need to insert the return pipe on one of the glasses, but note that the size of the glass must be the same when filling multiple pieces of glass at the same time.

(6) When only the first group of inflation only need to open the "first group" switch to the open position, such as using two groups, please open the "first group" and "second group" at the same time, and so on, when using four groups at the same time, you must simultaneously open the "first group" and "second group", "third group" and "fourth group" to the open position. Then you only need to press the "start" button to start the automatic inflation, at this time the green work light starts to shine, the system automatically cuts off the air source after full inflation, the work light becomes long bright, pay attention to the use of the process to stop inflation can directly press the "stop" button to interrupt the inflation process, which group is not required to select the switch to the off position; In use, the inflating process can also be manually controlled through the "start" and "stop" keys.

(7) After filling, pull out the gas needle, plug the prepared empty plug and two seals to the opening hole, pay attention to the sealing must be done, otherwise it will directly affect the retention period of the gas.

5. Use precautions:

(1) For the first time use, you must read the "inflator instruction manual" in detail, if you are not clear, please call the manufacturer's service phone for consultation before use.

(2) Do not disassemble the electronic control part without the guidance of the manufacturer's personnel to avoid the occurrence of accidents, and the controller can not be casually modified to prevent short circuit burning the sensor, or affect the accuracy of the detection.

(3) The gas-sensitive switch seat can not be opened casually, so as not to damage the probe or tear off the line.

(4) The air inlet should be blocked as soon as possible after the aeration to avoid a large amount of argon leakage.

(5) The detected content is the concentration of argon gas at the insulating glass outlet, and its internal concentration is greater than the concentration at the outlet.

(6) It is better to have a safety isolation net between the operator and the inflatable glass to prevent the glass from bursting during the inflation process due to the blockage of the return vent or the inflation speed is too fast and the inflation pressure is too large.

(7) The return air hole must be cleaned to prevent desiccant or sealant debris from entering the return air pipe and blocking the return air path, resulting in failure of concentration detection and glass explosion. Therefore, it is also necessary to detect whether the return air pipe is blocked at any time.

(8) In the handling process to handle gently, to prevent impact and beating, so as not to damage the control components.

(9) Before and after work, use the correct method to plug and insert the inflation tube and return gas pipe on the panel to prevent damage to the quick gas joint on the panel, in order to prevent damage, a short tube can be connected to a common quick joint in front of it, and then connect the inflation tube and return gas pipe after the ordinary quick joint, only the ordinary quick joint operation when the gas pipe is removed and inserted, and the ordinary quick joint can be replaced directly if damage occurs The speed connector.

(10) The return gas needle should be inserted firmly to prevent the exhaust gas from escaping outside the return gas pipe.

6. Care and maintenance

(1) It is better to install a gas filter at the outlet of the argon cylinder to prevent the gas sensor and solenoid valve from being damaged by stolen goods in the gas, and the gas filter should be cleaned regularly.

(2) Regularly check whether there is dirt in the argon filter and the inflation and return needle, and if there is, it needs to be removed in time.

(3) Pay attention to whether there are foreign bodies in the air return needle and pipeline, and clean up in time.

(4) If the working temperature in the city is too high, please use an electric fan to protect it from cooling to prevent damage to some parts of the control.

(5) When not in use, please store it in a dry and cool environment to minimize the loss of media and increase the service life.